Ucluelet Fish Hatchery
Client
Department of Fisheries & Oceans Canada
Project Type
Salmon Hatchery Renovation
On the edge of Vancouver Island,
… where rainforest presses tightly against rock and water carves its way toward the Pacific, Thornton Creek does what it has always done—it moves with force.
Not gently. Not predictably.
In heavy rains, the creek surges more than two feet in a matter of hours, dragging with it branches, stone, and whatever else the forest releases. It is this same water—untamed and relentless—that sustains the Thornton Creek Fish Hatchery near Ucluelet, British Columbia.
For more than 75 years, a small dam on the creek has fed the hatchery. And for decades, that system worked.
Until it didn’t.
A System Under Pressure
By the time Tekton Construction arrived, the hatchery was operating at a deficit. Water flow had been reduced by an estimated 30–40 percent. Aging carbon steel intake pipes—long exposed to debris, corrosion, and years of pressure—had become constricted from the inside out.
Air pockets built up in the lines. Debris lodged where flow once moved freely.
Inside the facility, the signs were just as clear.
Condensation rained from the ceiling of the quonset structure. Drainage systems had failed. Outside, the final-stage rearing tanks—where young salmon prepare for release—were at risk of lifting out of the ground during heavy rainfall as saturated soil lost its ability to hold them in place.
This wasn’t a single problem.
It was a chain reaction.
And in most cases, it would have required a lineup of specialized contractors—civil, mechanical, environmental, electrical—to even begin addressing it.
But this is exactly the type of project Tekton is built for.
Working With Water, Not Against It
The first priority was restoring flow.
To access the intake at the dam, Tekton constructed a cofferdam—temporarily diverting the creek itself. It’s a method that demands precision, especially in an environment where rainfall can change conditions overnight.
Once exposed, the old intake system was removed and replaced with custom-fabricated carbon steel pipes—built specifically to withstand the violent surge conditions of Thornton Creek.
From there, the system transitions into high-density polyethylene (HDPE) lines, connected through custom couplers and fitted with air-release valves at key high points. These valves solve a problem that had quietly reduced efficiency for years: trapped air restricting flow.
The result was immediate.
Water supply wasn’t just restored—it exceeded operational needs. A once-critical secondary line became what it should have always been: a backup.
Returning Water to the Earth
A fish hatchery is a closed-loop system. Every drop of water taken from Thornton Creek must return to it.
Inside the hatchery, iodine is used in controlled applications—primarily to disinfect eggs and equipment, protecting developing salmon from disease. But before this water can re-enter the creek, it must be neutralized and filtered.
Historically, that system relied on natural ground filtration—but decades of structural settling and poor grading had compromised it.
Tekton rebuilt the entire drainage strategy.
The site was regraded from the ground up. New aggregate bases were installed. Water pathways were engineered to move efficiently through soil, allowing natural filtration processes to occur before returning to the watershed.
At the same time, the exterior tank area was stabilized—eliminating the flotation risk that had plagued the facility during heavy rains.
Rebuilding From the Inside Out
Inside the quonset structure, nearly 75 percent of the facility was stripped back to its shell.
The ceiling was spray-foam insulated and coated with fire-retardant paint—eliminating the persistent condensation that once “rained” inside the building. A simple, maintainable air circulation system was added, designed specifically for hatchery staff to operate without complexity.
The floor itself was entirely rebuilt.
A new concrete slab was poured with precise grading to manage drainage and house integrated mechanical systems beneath the surface. This wasn’t just a floor—it became the foundation for how water moves through the entire hatchery.
Engineering for Life Cycles
Salmon are not a single species story.
At Thornton Creek, species such as Chinook, Coho, and Chum are raised—each with distinct biological requirements. Some cannot be incubated under the same conditions as others due to differences in timing, temperature tolerance, and development cycles.
To address this, Tekton expanded the hatchery’s capacity by building a completely new incubator room alongside an enlarged existing one.
Within these rooms, eggs are placed in stacked incubation trays where water flow is carefully controlled. As the fry develop and transition to early swimming stages, they are moved into rearing tanks.
Here, another subtle but critical process takes place: flow rotation.
Every few days, the direction of water is reversed within the tanks. This encourages even development, prevents stagnation, and mimics natural environmental variability—ensuring stronger, healthier fish before release.
Power, Light, and Reliability
In a facility where timing is everything, power cannot fail.
Tekton upgraded the electrical systems throughout the hatchery, including the installation of a backup propane generator—ensuring uninterrupted operation during outages. Lighting systems were modernized, improving both efficiency and working conditions for hatchery staff.
Building in the Wild
Projects like this don’t happen in convenient locations.
Ucluelet, particularly in summer—the only viable construction window for hatchery work—is one of British Columbia’s busiest tourist destinations. Accommodations are scarce.
Tekton doesn’t rely on them.
They arrive self-sufficient—bringing their own camp, equipment, and infrastructure. It’s a model built for remote work, where access is limited and timelines are tight.
And the environment is not just remote—it’s alive.
Bears are a daily presence on site. Not a hazard to eliminate, but a reality to respect.
Waste Becomes Value
One of the defining aspects of Tekton’s approach is how they see material.
Excavated soil, mud, and aggregate—often treated as waste—were repurposed on site to solve another long-standing problem: access.
Previously, the hatchery had minimal parking. School groups visiting for field trips faced logistical challenges, with buses forced to reverse out of tight spaces.
By reshaping and redistributing existing material, Tekton created expanded parking and a functional bus turnaround—without adding cost to the project.
A System Restored
Today, the Thornton Creek Fish Hatchery is not just operational—it is resilient.
Water flows as it should.
Infrastructure supports, rather than limits, the process.
Capacity has increased.
And the system now aligns with both environmental responsibility and biological precision.
This is what restoration looks like when it’s done right.
Not just fixing what’s broken—but rebuilding in a way that respects the water, the land, and the life that depends on both.
Commercial & Industrial
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